Lead Process Engineer

24 يناير، 2023

0 1 4 دقائق

الوصف الوظيفي

Job Overview:

The Process Engineer primary responsibilities include plan, manage, and oversee all elements of production in CRU. Assess and analyse current production methods, develop, and draft an improved production process.
Provide technical support to the entire CRU team. Design and implement cost-reductive changes, maximize productivity of machinery and people.
Follow product specifications and quality control measures.
Determine which machines, tools, equipment, etc. will be used and where they will be stationed in the facility.
Train, supervise, and manage production line workers. Increase speed and efficiency of processes without
compromising quality.
Develop and implement process/production control measures that effectively monitor products and guarantees desired results. Ensure all steps of production run smoothly and efficiently in compliance with EHS regulations and procedures.
The Job Holder develops and implements metallurgical practices and processing parameters for product operations to ensure conformity to customer’s specifications and requirements. Passes final disposition on materials that do not conform to standards.

Responsibilities:

Report directly to CRU Operations Manager.
Proactively support, comply, and ensure complicity with health and safety regulations, quality and environmental standards, and all other company policies and procedures.
Makes useful links to arrive at insightful plans and solutions through collaborative approach to others.
Develops, implements, and ensures utilization of rolling methods, procedures, and specifications for raw materials processing, finished products and equipment operation in production operations. Leads and participates in the development, design, and selection of process and control equipment.
Reviews production performance and identifies technical operational problem. Initiates investigation in coordination with Maintenance, Support Groups and Process as appropriate to identify the root cause of the problem, recommends solution and leads in the execution of eliminating the problem and preventing its recurrence.
Identifies and eliminates losses in all phases of operations including materials, capital, and productivity.
Supports and implements various tasks, projects, and actions in support of the Company Strategic Plan.
Prepares and reviews work instructions and procedures and oversees their effective implementation.
Conducts in-house technical training of operation personnel to enhance knowledge and skills.
Develops and executes rolling projects to control scrap, improve the production process, and improve product quality, Yield, Mill availability & productivity.
Actively participates in Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), Reliability Instrumentation System (RIS) and Production in Can Recycling.
Supports Process in rolling activities and development of new processes and products.
Work accomplishments are subject to general reviews by his immediate superior.

Environment, Health & Safety

Coordinates with EHS team about any action they take to comply with the EHS act or regulations.
Takes reasonable care for his health and safety in the workplace. He must also take reasonable care for the health and safety of others who may be affected by what he does or does not do.
Leads and conducts key safety initiatives such as employee safety meetings and “toolbox” discussions, risk assessments, EHS audits, and environmental compliance monitoring. Participate in leading safety incidents investigations.
Continuously monitors all safety and compliance standards and ensures all are met or exceeded.
Cooperates with EHS team about any action they take to comply with the EHS Act or Regulations.
Contributes to near miss and incident reporting.
Contributes to Quality and EHS Audits.

Production

Ensures measurement and testing equipment operation by following operating instructions.
Provides technical support across CRU and provides pertinent product data to technical service personnel as required.
Develops new Product Masters.
Reviews CRU manufacturing capabilities.
Initiates new product standards when required.
Works on product and process improvement and supports projects as directed
Achieves the target for production tonnage.
Achieves the target yield.
Achieves the target availability of the plant.

Quality

Defines and implements all the process control parameters across the CRU.
Monitors product qualities by using right methods to ensure the produce is within the quality parameters.
Ensures all process inputs are checked and conformed to the approved specifications; process inputs include furnace metal samples and achieved quality target.
Participates in defect analysis and problem resolution.
Lead new product quality plans
Achieves the target quality
Reduces the rejection rate
Reduces the quality defects
Always maintain good housekeeping.

Management

Support customer cantered quality programs, continuous improvement projects and lean manufacturing initiatives. Getting Information – observing, receiving, and otherwise obtaining information from all relevant sources.
Identify opportunities or implement changes to improve products or reduce costs using knowledge of processes and production equipment, quality control standards, or product design.
Develops and train employees on quality systems and compliances.

Continuous Improvement

Utilizes problem solving techniques, teamwork building strategies, process control, and continuous improvement tools to meet or exceed the facility key operating statistics.
Promote best working practice in all production areas to achieve effectiveness, control, and efficiency.
Establish and facilitate departmental procedures which in turn enhance the production and efficiency of the department while supporting safety policies and procedures.
Achieve all relevant KPI’s and promote a culture of continuous improvement.

Environment

Ensures that the area is responsible in compliance with environmental regulations and company guidelines. Responsible for investigation reporting of significant incidents.

المهارات

Requirements:

Minimum of 8 years’ experience in Metallurgical process/Quality Control in Aluminium Casting or Recycling or Rolling. Experience leading in operations, quality, development, project management, and engineering in a manufacturing process environment with significant proven supervisory experience.
Operational experience in the production department of rolling mill or can recycling is highly preferable.
Detailed technical knowledge of the specific process being operated is required.
Enterprise Resource Planning systems experience.
Understanding of Advanced Product Quality Planning, Kaizen and Lean Manufacturing tools.
Understanding of IATF 16949, ISO 14001, ISO 14001.
Required excellent spoken and written English.
Extensive knowledge of the aluminium industry and related business acumen.
Proficient user of Minitab or equivalent statistical analysis tools.
Experience in root cause analysis, statistical analysis, and leadership skills.