Lead Mechanical Technician

24 يناير، 2023

0 2 4 دقائق

الوصف الوظيفي

Responsibilities:

Leads the Mechanical maintenance team in shifts and report to Shift supervisor
Any technical issue which need further support from Mechanical Engineer communicated immediately.
Any major issue/delay must be communicated to Maintenance Superintendent if the delay exceeds more than 1 hr. Communicate also Mechanical Engineer.
Provides Mechanical/Hydraulics cover 24/7 operational needs of the plant.
Provides a Specialist Mechanical/Hydraulic Service to operations and engineering areas.
Maintains a safe working environment throughout the unit ensuring that potential hazards to people, plant and the Environment are identified that adequate control measures are implemented through risk assessment and appropriate control measures ensuring that Company Safety Policy is fully implemented.
Plans and organizes major maintenance requirements in close liaison with the operations & engineering departments
Issues permits to work and LOTO-V method statements in accordance with Company safety procedures.
Recommends and effects plant modifications for plant immobilization procedures to ensure safe working practices, improve plant availability, performance and quality.
Identifies business and safety critical spares for all operational plant. Manages stock levels of critical spares and repairs so that plant disruption minimised.
To be the plant expert on Mechanical prime movers, drive & torque transmission systems, rotating/reciprocating equipment/components, Hydraulic & Pneumatic systems, Thermal systems, and Lubrication systems. Utilities- compressed air, DI water, hot water, chills water circulation systems, exhaust systems & trim conveying systems.
Investigates equipment failures using the latest techniques and initiate procedures to prevent reoccurrence.
Updates eAM database to ensure secure historical data including work requests, completed work lists, preventative maintenance plans, budgetary control, plant availability & component failure rates. Promotes the use of systems across the department and ensure that personnel are adequately trained.
Be aware of all Health and Safety statutory requirements and ensures compliance for all operational activities.
Provides Engineering support to development and implementation programmed for quality, yield and throughput to achieve business targets.
Implements a preventative maintenance program utilizing the latest condition monitoring technology and initiate remedial actions prior to failure
Controls local engineering records to ensure that modifications are recorded
Implements and adheres to the Departments Environmental Management system (ISO14001) current systems.
Supports and utilizes the various skills available including production and contractor personnel, and identify training and development needs of the team.
Plans work and orders spares for remedial work to be carried out on future planned maintenance shifts.
Responsible for CRU,TCM,HSM, Finishing, and Auto Sheet area as well.
Performs a wide range of duties relating to the mechanical/hydraulic installation, repair and maintenance of machinery, equipment and fixtures to ensure their efficient operation at minimum downtime complying with EHS Guidelines with a focus on continuous improvement.
Tackles all mechanical equipment breakdowns and planned/preventive/predictive maintenance work with minimum direction and supervision within the given time constraint minimizing production downtime.
Technically assesses the requirement of allocated jobs and selects the necessary tools and equipment to complete the work.
Ensures that all maintenance work is carried out in accordance with the MA safety procedures and plant operational requirements.
Handles the computerized maintenance system, orders the spare parts from warehouse and maintains records of all maintenance work completed.
Monitors any repeated breakdown and recommends/completes proper modification to resolve the problems across the finishing area.
Responsible Area: CRU, HSM,TCM, Finishing, and Auto Sheet.
Should participate as a team member in the trouble shooting of maintenance issues at CRU/HSM/TCM/FINISHING AND AUTO SHEET
Takes reasonable care for his health and safety in the workplace. He must also take reasonable care for the health and safety of others who may be affected by what he does or doesn’t do.
Cooperates with EHS team about any action they take to comply with the EHS Act or Regulations.
Implements & reinforces EHS policy in the production area by words and actions.
Lead Technician works in the Plant and maybe exposed to chemical fumes, noise, rotating equipment, mobile equipment, humidity, etc.
Ensures that the department EHS KPIs are fully complied with.
Achieves the target for production tonnage
Achieves the target eAM compliance
Achieves the target availability of the plant
Achieves the target quality
Reduces the rejection rate
Reduces the quality defects
Develops and train trainees
Promotes the disciplined behavior for staff

المهارات

Requirements:

Diploma in Mechanical engineering.
Served a technical apprenticeship in Mechanical engineering.
Have 7 years proven experience working in a medium or large sized maintenance engineering team.
Hands on experience in installation, troubleshooting & maintenance of large mechanical drive & transmission equipment/components- gearbox, gears, shafts, couplings, clutches, brakes, chain drives, & belt drives, drag chains & torque limiters, springs & suspension systems.
A comprehensive knowledge & hands on experience of installation, maintenance & troubleshooting of strip path rubber & chrome coated driven & non driven rolls.
A comprehensive knowledge & hands on experience of alignment, leveling & balancing of rotating equipment/components.
A comprehensive knowledge & hands on experience of installation, maintenance & troubleshooting & alignment of cutters, shears, coating & trimming heads & trim conveying systems.
A comprehensive knowledge & hands on experience installation, maintenance & troubleshooting of strip, steering/guiding systems.
A comprehensive knowledge & hands on experienced of troubleshooting & rectification of roll chatter problems.
A comprehensive knowledge & experience of installation, troubleshooting & maintenance of rotating/reciprocating equipment – pumps, compressors, chillers & blowers etc.
A comprehensive knowledge & hands on experience of maintenance & troubleshooting of thermal systems -combustion, equipment/components, dryer oven, exhaust & treatment systems, heat exchangers & heat recovery systems.
A comprehensive knowledge & hands on experience of installation, maintenance & troubleshooting of bearings and selection, mounting/dismounting of bearings/bearing housings.
Selection, substitution & handling of lubricants, coolants & hydraulic fluids.
A comprehensive knowledge & hands on experience of installation, maintenance & troubleshooting of piping networks, conduits, hoses and P& I components.
A comprehensive knowledge & hands on experience of filtration circulation systems and lubrication systems & sealing components.
A comprehensive Knowledge & hands of experience on installation, maintenance & troubleshooting of industrial hydraulic & pneumatic components & systems.
A comprehensive knowledge & experience of effective implementation of PM, shutdown & TPM plans.
A comprehensive knowledge & hands on experience of formulation & implementation of improvement plans –identification & elimination of bottlenecks; maximize technicians’ wrench time, minimize MTTR & maintenance cost, waste elimination & energy conservation.
A comprehensive knowledge & hands on experience of formulating & conducting of maintenance, inventory & lubrication audits.
A comprehensive knowledge & hands on experience of conducting reliability studies. failure investigations, RCA
A comprehensive knowledge & hands on experience of pre-task planning of rigging/lifting operations & inspection of PPE & rigging equipment/components.